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Insulation Technology Laboratory |
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The activities of the laboratory include long-term functional evaluation of insulation systems, development of methodologies for Residual Life Assessment of High Voltage Generators and development of Insulating Materials and Components for special-purpose applications like Cone Insulators for Gas Insulated Systems (GIS) and Bushings for Flame-Proof Motors.
Major Achievements:
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Cone Insulators for 145 kV GIS
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66/11 kV Epoxy Terminal Insulator and Terminal Box for Flame-proof and Explosion-proof AC Motors
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1100 V/650 Amps Epoxy Terminal Bushing for Flame-proof and Explosion-proof AC Motors
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200 kV HVDC Capacitor for Filter Bank Applications
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Motorette Testing of Insulation Systems for determination of Thermal Index
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Major Ongoing Projects:
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Development of 1600 A/40 kA, Oil-to-Gas Busing for 145 kV GIS System
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Major Facilities:
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ELCID Test Kit for detection of stator core faults
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Capacitance and Tan-delta Bridge
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Dielectric Loss Analyser
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20 kV rated High Voltage DC Test Set
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Electrodynamic Vibrator for Mechanical Endurance/Motorette testing
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Thermal Conductivity Measuring Test Set
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2.5 T Universal Testing Machine for testing of insulating materials
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75 T Hydraulic Press for laminate preparation
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Recurrent Surge Oscilloscope Test Set
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Electrical Machines Laboratory
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The laboratory is engaged in the development of special electrical machines, like Brushless Exciters, Permanent Magnet Machines, and High Frequency Motors and Generators. The laboratory also carries out studies to predict machine performances under normal and abnormal operating conditions.
Major Achievements:
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A range of Brushless Exciters for Synchronous Machines up to 10 MW rating
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3 kVA, 1500 RPM, Permanent Magnet Generators for TGs up to 25 MVA rating
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5 kVA, 3000 RPM, Permanent Magnet Generators for TGs up to 50 MVA rating
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8 HP DC Servo Motor with Permanent Magnet Field Excitation
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600 VA, 32 V, 12000 RPM PMG for special application
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Major Ongoing Projects:
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Development of 40 kVA, 400 Hz, 12000 RPM Compact Generator
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Development of 205 kW, 210 V, 3400 RPM DC Motor
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Major Facilities:
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5 kVA Micro Alternator for simulation of TG operation
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Torque Transducer and Measuring Unit
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Digital Power Analyser
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5 kW Motor-Generator Set
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Integrated Digital Flux Meter
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Digital Storage Oscilloscopes
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Portable Gauss Meter
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Digital Slip Speed Indicator
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Micro Ohm Meter
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AC Variable Frequency Inverter Supply
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Power Electronics Systems Laboratory
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The laboratory focuses on design and development of power electronic equipment and controllers for traction and industrial applications using the state-of-the-art controls and power semiconductor devices, like GTOs, IGCTs and IGBTs. Power conditioners for non-conventional energy sources, like fuel cells, photovoltaic power packs and battery storage systems, also fall in the scope of activities of the laboratory. The laboratory is fully equipped with facilities to carry out advanced research in the area of Flexible AC Transmissions Systems (FACTS) and Custom Power Devices.
Major Achievements:
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1 MVAR STATCOM for industrial applications
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180 kVA, IGBT-based single phase-to-three phase static converter for AC Locomotive
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320 kW Inverter of 3600 HP Diesel Electric Locomotives
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Natural-cooled Inverter Controls for 25 kVA under-slung System for AC Coaches for Indian Railways
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Major Ongoing Projects:
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Development of Three-phase AC Drive System for Diesel Electric Locomotives (Phase-1) (MOU Project for 2003-04)
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High Voltage Engineering Laboratory
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The laboratory is engaged in analytical and experimental studies aimed at performance improvement of Power Transformers, development of Gas Insulated Products, Protective Spark Gaps for series compensation schemes, etc. The laboratory has developed a number of computer programs for design of transformers and reactors.
Major Achievements:
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32 kV/220 kV Protective Spark Gaps
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Computer Programs for impulse voltage distribution in the transformer windings
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400 kV SF6 Gas filled Bus Duct
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145 kV, SF6 Gas Insulated Bushing
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Resin Cast Voltage and Current Sensors for medium voltage switchgears
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Major Ongoing Projects:
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Development of 400 kV Spark Gap
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Direct Measurement of Hot Spot Temperatures in Transformer
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Failure analysis of HVDC Converter Transformer
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Major Facilities:
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Partial Discharge (PD) Test System
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Acoustic PD Detector for Transformers
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900 kV Impulse Voltage Generator and Measurement System
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35 kV Recurrent Surge Generator
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Oil Breakdown Test Set
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Schering Bridge
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500 kV Testing Transformer
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100 kV HVDC Test System
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Test facilities for RLA of Transformers like Residual Voltage Measurement System, Tera Ohm Meter, Frequency Response Analyser, Capacitance and Tan Delta Bridge, and Winding Resistance Meter
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Gas Insulated Products & Switchgear Development Laboratory
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The
laboratory is engaged in analytical and experimental studies
aimed at new designs and performance improvement of gas
insulated substations, gas and vacuum circuit breakers and
auxiliary equipment for gas insulated power equipment. The
laboratory has developed a number of computer programmes for
designs of gas insulated sub-systems used in transmission
and distribution systems.
Major Achievements:
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Medium Voltage GIS (isolated and three-phase common versions)
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145 kV Gas Insulated Substation (presently under demonstration)
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Insulated Nozzle Type Gas Circuit Breaker of 145 kV/ 31.5 kA ratings
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Gas Insulated Surge Arrestors up to 145 kV
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Gas-to-Cable Termination for 145 kV GIS.
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Major Ongoing Projects:
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Development of 3-phase Compact Circuit Breaker for 145 kV GIS
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Development of 145 kV/ 40 kA SF6 Circuit Breaker
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Development of Permanent Magnet Actuators for VCB
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Development of Hydraulic Actuator for GIS Circuit Breakers
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Major Facilities:
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PD-free 325 kV SF6 Gas Insulated Test Transformer
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1 Mega Joule, Energy Storage Capacitor Bank
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Ultra High Vacuum System
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Halogen Leak Detector and MSLD
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Short Circuit Testing Transformer, 6.6 kV/440 Volts, 31.5 kA
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2500A High Current Source for Heat Run Tests
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Circuit Breaker Analyser
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4-channel Digital Oscilloscope
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18 Channel UV Recorder
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Dust-Free Assembly Room
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